CAPABILITIES

Design: 3D CAD tools and generation of 2D information for manufacturing through advanced design programs.

Mechanical Engineering : calculation of resistance, deformation and vibration of mechanical structures. FEM technologies.

Thermal Engineering: heat distribution study throughout the structure and analysis of hotspots.

Fluid Engineering: fluid dynamic studies both inside the structure and the surrounding environment.

Electromechanical control systems: design of control systems that provide mechanical solution to the autonomous systems to perform controlled movements through sensors acquiring external data.

Casting: with 3D design system determine the optimal foundry filling processes to improve efficiency.

Machining: CAM. Machining programs and paths copied. Procam - hyperMILL - Catia V5 - Ncsimul machine.

Welding: simulation of welding processes to identify optimal parameters and predict deformations. Sysweld.

Rebabado.
Deburring.

Deburring press.
High frequency tool.
Robot deburring cells.
Blasting machine.

Cast inspection.

Magnetic particles.
Ultrasound.
Liquid penetrant.

Painting Post foundry

Primers.
Robotic painting lines.

5 Axis machine with turning.

CNC vertical lathe Ø 2000 mm & 2200 heigth.

4 axis horizontal machining center with 400 & 600 pallet.

Vertical machining center 1600 x 800.

Milling machines – 600 to 5000 mm.

Horizontal boring machine.

Turning center.

Horizontal lathes - up to Ø 1050 mm & 3000 mm length.

Grinding machines up to Ø 400 x 1600 mm & 1000 x 500 mm.

Electrical Discharge Machine (EDM), wire and die sinker.

JUARISTI TX3S CNC milling/boring 3000 x 2000 x 2000.

ONA WEDM AF- 130 2000 x 1300 x 700.

FARO Laser Tracker (portable CMM).


C.N.C. machining centre 3-axis MAZAK.


1.740 x 760 x 660


VERTICAL MILLING MACHINE AWEA 2012.


2.000 x 1.200 x 760


Welding machines, GTAW, SMAW, GMAW, SAW.

Orbital welding (plate-tube and tube-tube).

Laser welding system.

Development and preparation of encapsulated HIP.


Bi-component paint applications Airless, Airmix, Airbrush electrostatic.

Surface preparation: silicate jet, bead, glass, corundum.

Degreasing - phosphating - passivation - Pickling.


Leading employ specialised teams, equipment and facilities in assembly tasks and the integration of control devices to perform mechanical movements expanding its metal solutions to electromechanical solutions.


Leading has a clean area where assemblies are held under controlled temperature and humidity conditions.

Enterprise resource planning (ERP).
Software project management.

Assists in managing time, enabling the planning of complex projects and analysing their status in real time. It facilitates capacity management with reports on the capacity of each resource available in real time..

Selection processes and supplier approval.
Supplier assessment process.

Allows us to complement processes to provide solutions to our customers (cast, forging, heat treatment) and solve specific problems of capacity (mechanised).

ISO 9100ISO 9001.

Ensuring quality for clients in the most demanding and sectors.

GEOMETRIC & DIMENSIONAL CONTROL.

(1) Automatic 3D CMM GLOBAL. 2500 x 2500 x 1400 .
(1) Automatic 3D CMM Brown & Sharpe (3). 1500 x 1000 x 900.
(1) Digital Measuring Column MAUSER V5 O6.
(1) Roughnees tester HOMMEL ETAMIC W20.
(2) Mitutoyo roughness tester SURFTEST-301-mod.
(1) Future-tech microhardness tester FM700 A mod.
All type of manual measuring equipment (internal and external micrometers…)

NON DESTRUCTIVE TESTING.

Certificate of Visual and Liquid Penetrant Inspection Level II. Scope: Castings, forgings and welds.
Method MSS-SP-55/ASME V Art. 9 Standard SNT-TC-1A.
Certificate of Liquid Penetrant Examination Level II. Scope: Castings, forgings and welds. Visible & Fluorescent technique.
Method ASTM E165/ASME V Art. 6 Standard SNT-TC-1A UNE-EN-ISO 473 & 9712.

PRESSURE TEST.

(1) Automatic Valves Test Bench Up to 12" ANSI 300.
(1) Manual Test Bench.

Lean manufacturing. 5S.

We facilitate joint actions for continuous improvement of quality, time and cost.

Design projects and product testing.
Redesign projects, alternative materials and process improvement.

Allows us to evolve with our customers by redesigning and testing current products, designing and testing new products or generating knowledge to acquire new skills in Leading.

SECTION INNOVATION

OHSAS 18001.

Certifies our commitment to the personal safety.

ISO 14001.

Certifies our commitment to the environment.

TPM.

Achieve the goal of "zero faults".

CAPABILITIES

1. ENGINEERING

1.1. PRODUCT ENGINEERING

Design: 3D CAD tools and generation of 2D information for manufacturing through advanced design programs.

Mechanical Engineering : calculation of resistance, deformation and vibration of mechanical structures. FEM technologies.

Thermal Engineering: heat distribution study throughout the structure and analysis of hotspots.

Fluid Engineering: fluid dynamic studies both inside the structure and the surrounding environment.

Electromechanical control systems: design of control systems that provide mechanical solution to the autonomous systems to perform controlled movements through sensors acquiring external data.

1.2. MANUFACTURING ENGINEERING

Casting: with 3D design system determine the optimal foundry filling processes to improve efficiency.

Machining: CAM. Machining programs and paths copied. Procam - hyperMILL - Catia V5 - Ncsimul machine.

Welding: simulation of welding processes to identify optimal parameters and predict deformations. Sysweld.

2. MANUFACTURING
METAL MECHANICS TECHNOLOGY

2.1. FOUNDRY TECHNOLOGIES

Deburring.

Deburring press.
High frequency tool.
Robot deburring cells.
Blasting machine.

Cast inspection.

Magnetic particles.
Ultrasound.
Liquid penetrant.

Painting Post foundry

Primers.
Robotic painting lines.

2.2. MACHINING TECHNOLOGIES

2.2.1. PRECISION MATERIALS EXOTIC: Duplex, Inconel, Hastelloy

5 Axis machine with turning.

CNC vertical lathe Ø 2000 mm & 2200 heigth.

4 axis horizontal machining center with 400 & 600 pallet.

Vertical machining center 1600 x 800.

Milling machines – 600 to 5000 mm.

Horizontal boring machine.

Turning center.

Horizontal lathes - up to Ø 1050 mm & 3000 mm length.

Grinding machines up to Ø 400 x 1600 mm & 1000 x 500 mm.

Electrical Discharge Machine (EDM), wire and die sinker.

2.2.2.  PRECISION MATERIALS SPECIAL: BERYLLIUM

JUARISTI TX3S CNC milling/boring 3000 x 2000 x 2000.

ONA WEDM AF- 130 2000 x 1300 x 700.

FARO Laser Tracker (portable CMM).

2.2.3. FOUNDRY MODELS


C.N.C. machining centre 3-axis MAZAK.


1.740 x 760 x 660


VERTICAL MILLING MACHINE AWEA 2012.


2.000 x 1.200 x 760

2.3.  Advanced Technologies bonding / welding


Welding machines, GTAW, SMAW, GMAW, SAW.

Orbital welding (plate-tube and tube-tube).

Laser welding system.

Development and preparation of encapsulated HIP.

2.4. SURFACE FINISH
TECHNOLOGIES


Bi-component paint applications Airless, Airmix, Airbrush electrostatic.

Surface preparation: silicate jet, bead, glass, corundum.

Degreasing - phosphating - passivation - Pickling.

3. INTEGRATION

3.1. ASSEMBLY AND INTEGRATION CONTROL DEVICES


Leading employ specialised teams, equipment and facilities in assembly tasks and the integration of control devices to perform mechanical movements expanding its metal solutions to electromechanical solutions.

3.2. ASSEMBLING CLEANING CONDITIONS. Controlled temperature and humidity.


Leading has a clean area where assemblies are held under controlled temperature and humidity conditions.

4. MANAGEMENT

4.1. PROJECT MANAGEMENT

Enterprise resource planning (ERP). Software project management.

Assists in managing time, enabling the planning of complex projects and analysing their status in real time. It facilitates capacity management with reports on the capacity of each resource available in real time.

4.2. Suply Chain management

Selection processes and supplier approval.
Supplier assessment process.

Allows us to complement processes to provide solutions to our customers (cast, forging, heat treatment) and solve specific problems of capacity (mechanised).

4.3. QUALITY MANAGEMENT

ISO 9100ISO 9001.

Ensuring quality for clients in the most demanding and sectors.

GEOMETRIC & DIMENSIONAL CONTROL.

(1) Automatic 3D CMM GLOBAL. 2500 x 2500 x 1400 .
(1) Automatic 3D CMM Brown & Sharpe (3). 1500 x 1000 x 900.
(1) Digital Measuring Column MAUSER V5 O6.
(1) Roughnees tester HOMMEL ETAMIC W20.
(2) Mitutoyo roughness tester SURFTEST-301-mod.
(1) Future-tech microhardness tester FM700 A mod.
All type of manual measuring equipment (internal and external micrometers…)

NON DESTRUCTIVE TESTING.

Certificate of Visual and Liquid Penetrant Inspection Level II. Scope: Castings, forgings and welds.
Method MSS-SP-55/ASME V Art. 9 Standard SNT-TC-1A.
Certificate of Liquid Penetrant Examination Level II. Scope: Castings, forgings and welds. Visible & Fluorescent technique.
Method ASTM E165/ASME V Art. 6 Standard SNT-TC-1A UNE-EN-ISO 473 & 9712.

PRESSURE TEST.

(1) Automatic Valves Test Bench Up to 12" ANSI 300.
(1) Manual Test Bench.

4.4. LEAN PRODUCTION MANAGEMENT

Lean manufacturing. 5S.

We facilitate joint actions for continuous improvement of quality, time and cost.

4.5. INNOVATION MANAGEMENT

Design projects and product testing.
Redesign projects, alternative materials and process improvement.

Allows us to evolve with our customers by redesigning and testing current products, designing and testing new products or generating knowledge to acquire new skills in Leading.

-> READ SECTION INNOVATION

4.6. SAFETY MANAGEMENT/h4>

OHSAS 18001.

Certifies our commitment to the personal safety.

4.7. ENVIRONMENTAL MANAGEMENT

ISO 14001.

Certifies our commitment to the environment.

4.8. MAINTENANCE MANAGEMENT

TPM.

Achieve the goal of "zero faults".